Flow distortion measurements in convoluted aero engine intakes

The unsteady flowfields generated by convoluted aero engine intakes are major sources of instabilities that can compromise the performance of the downstream turbomachinery components. Hence, there exists a need for high spatial and temporal resolution measurements that will allow a greater understanding of the aerodynamics. Stereoscopic Particle Image Velocimetry is capable of providing such fidelity but its application has been limited previously as the optical access through cylindrical ducts for air flow measurements constitutes a notable pitfall for this type of measurements. This paper presents a suite of S-PIV measurements and flow field analysis in terms of snapshot, statistical and time-averaged measurements for two S-duct configurations across a range of inlet Mach numbers. The flow assessments comprise effects of inlet Mach number and S-duct centerline offset distance. Overall, the work demonstrates the feasibility of using S-PIV techniques for determining the complex flow field at the exit of convoluted intakes with at least two orders of magnitude higher spatial resolution than the traditional pressure rake measurements allow. Analysis of the conventional distortion descriptors quantifies the dependency upon the S-duct configuration and highlights that the more aggressive duct generates twice the levels of swirl distortion than the low offset one. The analysis also shows a weak dependency of the distortion descriptor magnitude upon the inlet Mach number across the entire range of Mach numbers tested. A statistical assessment of the unsteady distortion history over the data acquisition time highlights the dominant swirl patterns of the two configurations. Such an advancement in measurement capability enables a significantly more substantial steady and unsteady flow analyses and highlights the benefits of synchronous high resolution three component velocity measurements to unlock the aerodynamics of complex engine-intake systems

Dynamic flow distortion investigation in an S-duct using DDES and SPIV data

The dynamic flow distortion generated within convoluted aero-engine intakes can affect the performance and operability of the engine. There is a need for a better understanding of the main flow mechanisms which promote flow distortion at the exit of S-shaped intakes. This paper presents a detailed analysis of the main coherent structures in an S-duct flow field based on a Delayed Detached Eddy Simulation (DDES). The DDES capability to capture the characteristics of the highly unsteady flow field is demonstrated against high resolution, synchronous Stereoscopic Particle Image Velocimetry (SPIV) measurements at the Aerodynamic Interface Plane (AIP). The flow field mechanisms responsible for the main AIP perturbations are identified. Clockwise and counter-clockwise stream-wise vortices are alternately generated around the separation region at a frequency of St=0.53, which promotes the swirl switching at the AIP. Spanwise vortices are also shed from the separation region at a frequency of St=1.06, and convect downstream along the separated centreline shear layer. This results in a vertical modulation of the main loss region and a fluctuation of the velocity gradient between the high and low velocity flow at the AIP

Complex aero-engine intake ducts and dynamic distortion

For many embedded engine systems, the intake duct geometry introduces flow distortion and unsteadiness, which must be understood when designing the turbomachinery components. The aim of this work is to investigate the capabilities of modern computational methods for these types of complex flows, to study the unsteady characteristics of the flowfield, and to explore the use of proper orthogonal decomposition methods to understand the nature of the unsteady flow distortion. The unsteady flows for a range of S-duct configurations have been simulated using a delayed detached-eddy simulation method. Analysis of the conventional distortion criteria highlights the main sensitivities to the S-duct configuration and quantifies the unsteady range of these parameters. The unsteady flowfield shows signature regions of unsteadiness, which are postulated to be related to the classical secondary flows as well as to the streamwise flow separation. A proper orthogonal decomposition of the total pressure field at the duct exit identifies the underpinning flow modes, which are associated with the overall total pressure unsteadiness distributions. Overall, the unsteady distortion metrics are not found to be solely linked to a particular proper orthogonal decomposition mode, but are dependent on a wider range of modes

Complex aero-engine intake ducts and dynamic distortion

For many embedded and partially-embedded engine systems, the complexity of the flow field associated with convoluted intakes presents an area of notable research challenges. The convolution of the intake duct introduces additional flow distortion and unsteadiness which must be understood and quantified when designing the turbo machinery components. The aim of the current work is to investigate the capabilities of modern computational methods for these types of complex flows, to study the unsteady characteristics of the flow field and to explore the use of proper orthogonal decomposition methods to understand the nature of the unsteady flow distortion. The unsteady flow field for a range of S-duct configurations has been simulated and assessed using a delayed detached eddy simulation method. The configurations encompass the effects of Mach number, Reynolds number and S-duct centre line offset distance. Analysis of the conventional distortion criteria highlights the main sensitivities to the S-duct configuration and quantifies the unsteady range of these parameters. These results illustrate the strongly dynamic nature of the flow field for both total pressure as well as swirl based distortion. Analysis of the unsteady flow field shows signature regions of unsteadiness which are postulated to be related to the classical secondary flows as well as to the stream wise flow separation. The more aggressive duct, with a larger centre line offset, shows some similar characteristics, but the unsteadiness is more broadband and the distinction between these two mechanisms is less clear. A proper orthogonal decomposition of the total pressure field at the duct exit identifies the underpinning flow modes which are associated with the overall total pressure unsteadiness distributions. For the more aggressive duct, the flow modes are notably different and highlight the reduced demarcation between the unsteady flow field mechanism

Shape optimization of a curved duct with Free Form Deformations

The Free Form Deformation method was applied to a S-duct geometry to reduce total pressure losses and flow distortion. The deformation method was coupled with a multiobjective genetic algorithm to optimize the shape of a diffusing S-duct, which was previously investigated, both numerically and experimentally. During the optimization process, 200 deformed shapes were tested with steady-state CFD simulations and the performances were evaluated both in terms of total pressure losses and swirl angle at the outlet. It was obtained a Pareto front with a maximum total pressure losses reduction of 20% and a maximum swirl reduction of 10%. The two extreme points of the Pareto front were further investigated by transient Detached Eddy Simulations to assess also the impact of the optimization on the flow instability. Surprisingly, one of the solutions showed stable and stationary vortical structures. This is in strong contrast with the previous investigations of the flow field time history of the baseline configuration, which outlined strong oscillations of the flow field combined with a high increase of the distortion parameters in comparison with the time-averaged flow field